"Toys work right out of the printer," said Karthik Ramani, Purdue Univ.'s Donald W. Feddersen Professor of Mechanical Engineering and a professor of electrical and computer engineering.
Because conventional 3-D printers create objects layer-by-layer from the bottom up, this poses a challenge when printing overhanging or protruding features like a figure's outstretched arms. They must be formed using supporting structures—which are later removed—adding time and material to the process. In traditional manufacturing the parts have to be assembled along with electronics packaging that goes on the inside.